How to prevent the whole plate from warping? (Crucial)
Thickness alone is not enough. Deformation is highly related to open area and panel size:
- Stiffeners: If open area >45% and width >600mm, you must weld rear stiffeners (spacing 300-400mm for steel; 250-350mm for aluminum).
- Stress Relief: Raw material must be level-rolled. After punching, secondary leveling is mandatory to release stamping stress (otherwise micro-hole plates will easily warp like waves).
- Hole Pattern: Staggered holes distribute stress better than straight rows, reducing warping.
Q4: What are the key procurement specs to give manufacturers?
- Use flat cold-rolled plates; require stress-relief leveling after punching. Flatness tolerance ≤2mm/m.
- Ensure plate thickness ≤ hole diameter.
- Add rear stiffeners if length >600mm and open area >45%.
- Deburr all holes. (Passivate stainless steel; powder coat aluminum if not for food contact).
Q5: Any specific application advice?
- Food Sieve (304 SS): Prefer 1.0-1.5mm thickness with holes ≥φ1.5mm (balances rigidity, cleanability, and prevents residue trap).
- Exterior/Electrical Box Decoration: Keep holes ≥φ2mm (≥1.5mm for aluminum). Always add rear stiffeners for large panels to prevent visible sagging after installation.